Top 5 Best 60 Gallon Air Compressors – 2022 Buyers Guide

If you’re looking for the best 60-gallon air compressors, you’ve come to the right place! In this article, we’re going to be discussing what top 5 best 60-gallon air compressors we’ve featured within this article, why exactly we’ve featured them, their pros, cons, and USPs. We’ve even included our top picks directly below:  

 

What is a 60 gallon air compressor?

An air compressor is a pneumatic device that converts power (using an electric motor, diesel motor, or gasoline engine, etc.) into potential energy. It’s often used by professional contractors, construction companies, workshop/DIY enthusiasts, and even hobbyists. So as you can see, they’re of use to people from all walks of life.

We’ve written a detailed guide on exactly what an air compressor tool is, which you can find here.

However, what about a 60-gallon air compressor, how does that particular capacity fare? Well, A unit with this capacity is certainly powerful enough to handle any job or task, with it being able to store and utilize compressed air for an extended period of time. However, there are certainly some things that you’ll need to consider, which we’ve provided below:

What to consider when choosing a 60 gallon air compressor?

There are four main aspects that you should consider when choosing such a unit, and these are as follows:

  • Compressor Type: There are two main types, based on the number of stages where air compression takes place. Therefore, you’ll need to choose whether you’re looking for a single-stage air compressor (when the compressor will compress air once before it’s stored), or a two-stage air compressor (where air is compressed twice before being stored).
    • The compression capacity of a single-stage compressor is 120 PSI, making it suitable for home usage and simple applications.
    • The compression capacity of a two-stage compressor is 170 PSI, making it best suited to professional usage, like in an auto repair garage or industrial shop.
  • Maximum Air Pressure: This metric represents the air compressor’s power and the applications it is most suited for. It’s recommended to look at those air compressors which offer a PSI level of 145
  • Motor Power: The motor within the unit is in charge of compressing the air and storing it in the air tank. Therefore, a more powerful motor, such as a 5 HP one, can compress air into the tank more quickly.
  • CFM Rating (CFM stands for Cubic Feet per Minute): Whereas air pressure indicates the level of pressure inside the air tank, CFM rating is the metric that indicates the actual air output of the air compressor. It’s recommended to choose one with a CFM rating of 10 CFM or more.
  • Number of cylinders: The number of cylinders will affect the efficiency of air compression, and will ultimately impact on the running cost.
    • One cylinder – If you are only thinking of occasionally using your compressor, then a single cylinder will work just fine. It will compress quickly but may overheat if you try to use it on extended jobs.
    • Two cylinders – If you want to inflate and run some tools on your compressor, then a two-cylinder model should do the trick. It can run a longer time without overheating than a single-cylinder model.
    • Three cylinders – If multiple tools are run off of your compressor at different PSI levels, then you will want to get a three-cylinder model. These models are the most cost-efficient to run, though they do cost more upfront.
  • Oil vs Oil-free: Compressors that use oil are usually better suited to more intense usage, whereas oil-free units are more suited to lighter applications.
  • Power Source: Another important aspect to consider is the power supply that you intend to use. You can either pick an electric-powered or gas-powered air compressor.
    • Electric powered: Whilst electric compressors are less portable than gas-powered models, they are a better buy in general. This is especially true if you intend to operate from a single location, whether it is your own personal workshop or an industrial worksite. These compressors are typically more efficient and less expensive to operate than gas-powered models.
    • Gas-powered: Gas-powered air compressors happen to be more portable than electric models, but they are also more expensive to operate. This is because you will need to refill them on a regular basis in order for the compressor to function properly, the cost could become prohibitive if you run it constantly. A gas spill is also a possibility, which is never a good thing.

 

What are the benefits of using a 60-gallon air compressor?

  1. They don’t make much noise. As a result, it means you’re not limited to where you can use it. No need to worry about neighbors or family members.
  2. They are very simple to assemble and operate
  3. When you turn them on, they provide almost instant performance.
  4. The majority have a maximum efficiency of 240 volts, allowing it to easily handle all tasks.
  5. These machines are powerful enough to handle more than one air tool or device.
  6. These machines are powerful enough to handle more than one air tool or device. They are also useful for tasks such as spray guns, ratchets, impacts, and hammers.
  7. They include a pump which comes specially designed, so it’s fit for purpose.

 

How Reliable Are 60 Gallon Air Compressors?

Reliability of the unit primarily depends on the model which you end up choosing, alongside how you intend to use the machine. Additionally, the amount of usage and overall maintenance (on the owner’s part) will also affect its reliability, and its lifespan. Something that we often see with companies is those that focus solely on creating a unit that is highly portable and aesthetically pleasing, often have to sacrifice other areas of the product design such as performance and efficiency to do this. Looks and size aren’t everything. With all of that being said, it’s highly recommended to choose a brand and model of air compressor which has a good reputation, and has stood the test of time. You can find these units by looking at product reviews/customer ratings. However, you don’t have to do this, because we already have!

How to Pick a Good 60 Gallon Air Compressor?

As we briefly mentioned above, one should always look at the market to determine which product is best, and cast aside any superficial judgments about a product based on aesthetics alone. After all, a machine has a primary purpose to work efficiently, not look good. Therefore, it’s recommended to look at customer reviews and ratings of all of the products on the market. We’ve done this already, so you don’t have to. Once you’ve compared the product specs, customer reviews, pros & cons, you’ll have a better indication as to which unit suits your needs better.

How to Maintain a 60 Gallon Air Compressor?

There are some quite basic, yet fundamental actions that need to be taken to help maintain your 60-gallon air compressor. These include:

  • Replace air filter
  • Change oil
  • Check the condition of the belt

We’ve included a video demonstration of exactly how to do the above steps right here:

How much oil does a 60 gallon air compressor need?

Each unit will require a different amount of oil, since each brand/model utilizes different engineering styles and techniques. Therefore, it’s vital that you check the instruction/user manual to locate the specific oil level that you’ll need to use.

How much does a 60 gallon air compressor cost?

These types of units vary in cost, but you can expect to pay upwards to $1500 through to approximately $2500+ depending on the brand and model which you decide to choose.

Why do you need a 60 gallon air compressor?

Simply put, 60 gallon air compressors are extremely useful to power pneumatic tools, since they’re often more economical/efficient than other larger gallon units.  This particular capacity of unit is very versatile, and suitable for hobbyists, workshop enthusiasts, DIYers, construction companies, garages, and professionals.

Which jobs require a 60-gallon compressor in your home garage?

 

Best 60-Gallon Air Compressor Tools – Top 5 [2022 Review]

  • Quincy QT-54 Splash Lubricated Reciprocating Air Compressor – $$$ – Quiet operator – Jump to section
  • DeWalt DXCMV5076055 60 Gallon – Two Stage Air Compressor – $$$ – Most Powerful – Jump to section
  • Campbell Hausfeld 60 Gallon Vertical 2 Stage Air Compressor (XC602100) – $ – Most affordable – #1 Recommendation – Jump to section
  • California Air Tools CAT-60040CAD Ultra Quiet 60 Gal Compressor – $$$$ – Quiet operator – Jump to section
  • Industrial Air IV5076055 60 gallon 5 hp Two Stage Air Compressor – $$ – Built for industrial use – Jump to section

 

Quincy QT-54 Splash Lubricated Reciprocating Air Compressor – $$$

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Quincy is a well-known brand within the air compressor space, renounced for its high-quality manufacturing and performance, truly a brand that makes air compressors for life. These 100% US-designed and manufactured units are built with efficiency in mind, and have low overall running costs when compared to competitor products. According to the brand, this particular model boasts a 30,000-hour pump life rating. The unit comes with a one-year limited warranty, although they have an extended warranty which can be purchased once you have the unit, which extends the warranty to 2 years and triples the pump warranty to 3 years (on-site parts and labor included).

Specifications

  • Model Number: 2V41C60VC
  • Product Dimensions (inches): 29 x 21 x 64 inches
  • Weight:  475 Pounds
  • Oiled / Oil-Free: Oiled
  • Capacity: 60 gallons
  • Power Source: Electric (230 Volts AC)
  • HP (Horsepower): 5 HP
  • Max. PSI (Air Pressure): 175 PSI
  • CFM (Cubic Feet per Minute): CFM at 90 PSI 15.4, CFM at Max. PSI 15.2
  • Noise Rating: dB 75,
  • Package Includes: 1 compressor
  • Warranty: 1-year limited manufacturer’s warranty & option to extend

Pros

  • Highly reputable brand
  • Great reviews
  • Ability to extend the warranty

Cons

  • The brand’s customer service response has been questioned

 

DeWalt DXCMV5076055 60 Gallon – Two Stage Air Compressor – $$$

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DeWalt is another extremely well-known brand in the air compressor industry, and their DXCMV5076055 model unit has a 60-gallon air storage capacity. This is a two-stage, oil-lubricated air compressor, designed for heavy/industrial usage. it features a heavy-duty 5 HP tops motor which has an in-built thermal overload protection system, which protects the motor from fluctuations in voltage. The patented pump and piston design incorporates deep groove directional and asymmetrical cooling fins, as well as a cast-iron flywheel with large extended fins to provide a cooler running machine while maintaining consistent compression efficiency. With its large capacity 60 gallon tank and maximum delivery at 175 PSI, this air compressor offers more air and excellent performance, which makes it ideal for longer run times while using your air tools such as impacts, ratchets, sanders, and cutting tools.

Specifications

  • Model Number: DXCMV5076055
  • Product Dimensions (inches): 40 x 31 x 80 inches
  • Weight:  400 Pounds
  • Oiled / Oil-Free: Oiled
  • Capacity: 60 gallons
  • Power Source: Electric (230 Volts AC)
  • HP (Horsepower): 5 HP
  • Max. PSI (Air Pressure): 175 PSI
  • CFM (Cubic Feet per Minute): 13.5 SCFM @ 175 PSI,  15.5 SCFM @ 100 PSI
  • Noise Rating: N/A
  • Package Includes: 1 compressor
  • Warranty: 2-year pump, 1 year all other parts warranty

Pros

  • Very reputable brand
  • Good customer reviews
  • 2-year warranty

Cons

  • The instructions which come with the unit could be clear

 

Campbell Hausfeld 60 Gallon Vertical 2 Stage Air Compressor (XC602100) – $

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The Campbell Hausfeld XC602100 is a 60-gallon, 2-stage vertically operated air compressor.

It’s a 7 HP electrically-powered unit, which features a cast iron, oil-lubricated, 2-stage pump for up to 5,000 hours of operation.

According to the brand, the unit boasts 175 PSI of maximum pressure and 7.6 SCFM at 90 PSI. This makes it an optimal tool for general garage and workshop applications, with a space-saving footprint, given that it’s vertically operated.

In terms of the specific use, the unit can be used for rotating tires, repairing engines, grinding, sanding, stapling, painting, nailing, and more. Finish your projects faster and easier with Campbell Hausfeld.

Specifications

  • Model Number: XC602100
  • Product Dimensions (inches): ‎71.75 x 31.75 x 28.25 inches
  • Weight:  255 Pounds
  • Oiled / Oil-Free: Oiled
  • Capacity: 60 gallons
  • Power Source: Electric (230 Volts AC)
  • HP (Horsepower): 3.7 HP
  • Max. PSI (Air Pressure): 175 PSI
  • CFM (Cubic Feet per Minute): 175 PSI max pressure, 7.6 SCFM @ 90 PSI and 6.9 SCFM @ 175 PSI
  • Noise Rating: N/A
  • Package Includes: 1 compressor
  • Warranty: 3-year limited warranty

Pros

  • Most affordable unit on the list
  • Fantastic customer reviews
  • Fairly lightweight when compared against other units
  • 3-year warranty

Cons

  • Lower HP than other units

 

California Air Tools CAT-60040CAD Ultra Quiet 60 Gal Compressor – $$$$

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The California Air Tools 60040CAD is an ultra-quiet and oil-free air compressor. It’s apparently one of the industry’s quietest 4.0 HP air compressors, with only 75 decibels of sound.

The powerful two 2.0 HP motors spin at only 1680 RPM, resulting in less noise and general wear.

The new SP Series ultra-quiet air compressor motors have been designed to increase duty cycle and enable longer continuous run times.

The oil-free dual Piston Pump system is designed for long-lasting performance. The oil-free dual Piston Pump on the CAT-60040CAD air compressor has a life cycle before wear of 3000 hours or more, compared to other comparable air compressors with life cycles of 1500 hours or less.

The oil-free pump is suitable for use in a wide range of temperatures (cold starts) and uneven terrains (No oil in the pump). The large 60 GAL steel ASME air tank is ideal for a shop or garage. Designed for those who want more power, more airflow, and less service with at least 30% less noise.

Specifications

  • Model Number: CAT-60040CAD
  • Product Dimensions (inches): ‎‎21 x 29 x 66 inches
  • Weight: 213 Pounds
  • Oiled / Oil-Free: Oil-Free
  • Capacity: 60 gallons
  • Power Source: Electric (220 Volts AC)
  • HP (Horsepower): 4.0 HP (Two powerful 2.0 HP (rated/ running) motors)
  • Max. PSI (Air Pressure): 175 PSI
  • CFM (Cubic Feet per Minute): 10.60 CFM at 90 PSI and 12.60 CFM at 40 PSI
  • Noise Rating: 75 db
  • Package Includes: 1 compressor
  • Warranty: 1-year limited warranty

Pros

  • Ultra-quiet operation
  • Oil-free operation so less need for servicing,
  • Great customer ratings

Cons

  • Not as powerful as other units, only a 1 year limited warranty

Industrial Air IV5076055 60 gallon 5 hp Two Stage Air Compressor – $$

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The Industrial Air IV5076055 is a 5 HP, 60-gallon two-stage oil-lubricated air compressor, designed for industrial/heavy-duty and professional usage It features a heavy-duty 5 HP tops motor, with a thermal overload protection system that essentially protects the motor from voltage fluctuations. Alongside its patented pump and piston design which ensures consistent operation, it’s an extremely versatile unit with its 175 maximum PSI, so can be used to operate a wide range of tools.. At 400 pounds in weight, it is the heaviest units we’ve seen, by quite a substantial amount.

  • Model Number: IV5076055 
  • Product Dimensions (inches): ‎40 x 31 x 80 inches
  • Weight: 400 Pounds
  • Oiled / Oil-Free: Oiled
  • Capacity: 60 gallons
  • Power Source: Electric (230 Volts AC)
  • HP (Horsepower): 5.0 HP
  • Max. PSI (Air Pressure): 175 PSI
  • CFM (Cubic Feet per Minute): 13.5 CFM @ 175 PSI
  • Noise Rating: N/A
  • Package Includes: 1 compressor
  • Warranty: 2-year limited warranty

Pros

  • One of the more affordable units
  • Extremely positive customer reviews

Cons

  • Extremely heavy (at 400 lbs)

 

Conclusion

In this section, we’re going to summarise which particular model falls under each category, when considering power, sound levels during operation, and price.

What is the most powerful 60 gallon air compressor?

From looking at the HP and maximum PSI levels, it’s clear that the DeWalt DXCMV5076055 and Industrial Air IV5076055 are tied with being the most powerful air compressors.

What is the quietest 60 gallon air compressor?

Both the Quincy QT-54 and California Air Tools CAT-60040CAD operate at 75 db, and therefore are the quietest air compressors.

What is the cheapest 60 gallon air compressor?

The most affordable air compressor on the list is the Campbell Hausfeld XC602100 unit.

Jeff Stelling

Jeff Stelling is an air compressor obsessive who has been working with compressors for over 25 years, since he was an apprentice engineer in the mid 90’s. He designed Aircompressorcompare.com to offer technical guidance and buying advice for compressors.

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